Geologically, gas shales are fine grained, organic-rich, sedimentary rock formations that trap natural gas. Gas shale rock has characteristically small pores that are relatively impermeable to natural gas flow unless they are naturally or artificially fractured to create channels connecting the pores. Shale rock is considered so impermeable that geologists sometimes say it makes marble feel “spongy” in comparison.
Shale gas is present across much of North America in basins of both extreme and moderate size. As of 2010, there are at least 22 major shale plays in the U.S., spread diversely over more than 20 states.
Geologists have known of the presence of natural gas in shale rock for years, but until recently, could not cost-effectively extract it. Two factors came together in recent years to make shale gas production economically viable: (1) advances in horizontal drilling; and (2) advances in hydraulic fracturing. Together, these factors have transformed shale formations from marginal sources of natural gas to substantial contributors to the natural gas supply portfolio, ushering in a robust resurgence in domestic natural gas production.
With the onset of shale gas development, production has been diversified across the country, bringing supply closer to areas where it is consumed. New reserves are discovered so frequently that industry and government authorities have trouble keeping maps up to date. Some of the major shale reserves include:
Marcellus (Pennsylvania, New York, Ohio, West Virginia, Kentucky)
Bakken (North Dakota, Wyoming)
Haynesville (Texas, Loiusiana)
Barnett (Texas)
Eagleford (Texas)
Fayettevile (Arkansas)
Antrim (Michigan, Illinois, Ohio)
Woodford (Oklahoma)
As a result, supply is less susceptible to weather disruptions in the Gulf of Mexico. The geographic diversity of U.S. shale gas resources and advances in technology help ensure a stable and deliverable natural gas supply.
Hydrocarbons occupy a vital role in our life and continue to play an important role for many more years to come. We need to follow all technological innovations to continue our productivity standards to achieve our production targets. Let us extend our vision to achieve this mission.
Showing posts with label natural gas. Show all posts
Showing posts with label natural gas. Show all posts
Thursday, March 15, 2012
Shale Gas Formations
Labels:
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Friday, July 16, 2010
History of natural gas
Natural gas is nothing new. In fact, most of the natural gas that is brought out from under the ground is millions and millions of years old. However, it was not until recently that methods for obtaining this gas, bringing it to the surface, and putting it to use were developed.
Before there was an understanding of what natural gas was, it posed somewhat of a mystery to man. Sometimes, such things as lightning strikes would ignite natural gas that was escaping from under the earth's crust. This would create a fire coming from the earth, burning the natural gas as it seeped out from underground. These fires puzzled most early civilizations, and were the root of much myth and superstition. One of the most famous of these types of flames was found in ancient Greece, on Mount Parnassus approximately 1,000 B.C. A goat herdsman came across what looked like a 'burning spring', a flame rising from a fissure in the rock. The Greeks, believing it to be of divine origin, built a temple on the flame. This temple housed a priestess who was known as the Oracle of Delphi, giving out prophecies she claimed were inspired by the flame.
These types of springs became prominent in the religions of India, Greece, and Persia. Unable to explain where these fires came from, they were often regarded as divine, or supernatural. It wasn't until about 500 B.C. that the Chinese discovered the potential to use these fires to their advantage. Finding places where gas was seeping to the surface, the Chinese formed crude pipelines out of bamboo shoots to transport the gas, where it was used to boil sea water, separating the salt and making it drinkable.
Britain was the first country to commercialize the use of natural gas. Around 1785, natural gas produced from coal was used to light houses, as well as streetlights.
Manufactured natural gas of this type (as opposed to naturally occurring gas) was first brought to the United States in 1816, when it was used to light the streets of Baltimore, Maryland. However, this manufactured gas was much less efficient, and less environmentally friendly, than modern natural gas that comes from underground.
Naturally occurring natural gas was discovered and identified in America as early as 1626, when French explorers discovered natives igniting gases that were seeping into and around Lake Erie. The American natural gas industry got its beginnings in this area. In 1859, Colonel Edwin Drake (a former railroad conductor who adopted the title 'Colonel' to impress the townspeople) dug the first well. Drake hit oil and natural gas at 69 feet below the surface of the earth.
Most in the industry characterise this well as the beginning of the natural gas industry in America. A two-inch diameter pipeline was built, running 5 and ½ miles from the well to the village of Titusville, Pennsylvania. The construction of this pipeline proved that natural gas could be brought safely and relatively easily from its underground source to be used for practical purposes.
In 1821, the first well specifically intended to obtain natural gas was dug in Fredonia, New York, by William Hart. After noticing gas bubbles rising to the surface of a creek, Hart dug a 27 foot well to try and obtain a larger flow of gas to the surface. Hart is regarded by many as the 'father of natural gas' in America. Expanding on Hart's work, the Fredonia Gas Light Company was eventually formed, becoming being the first American natural gas company.
During most of the 19th century, natural gas was used almost exclusively as a source of light. Without a pipeline infrastructure, it was difficult to transport the gas very far, or into homes to be used for heating or cooking. Most of the natural gas produced in this era was manufactured from coal, as opposed to transported from a well. Near the end of the 19th century, with the rise of electricity, natural gas lights were converted to electric lights. This led producers of natural gas to look for new uses for their product.
In 1885, Robert Bunsen invented what is now known as the Bunsen burner. He managed to create a device that mixed natural gas with air in the right proportions, creating a flame that could be safely used for cooking and heating. The invention of the Bunsen burner opened up new opportunities for the use of natural gas in America, and throughout the world. The invention of temperature-regulating thermostatic devices allowed for better use of the heating potential of natural gas, allowing the temperature of the flame to be adjusted and monitored.
Without any way to transport it effectively, natural gas discovered pre-WWII was usually just allowed to vent into the atmosphere, or burnt, when found alongside coal and oil, or simply left in the ground when found alone.
One of the first lengthy pipelines was constructed in 1891. This pipeline was 120 miles long, and carried natural gas from wells in central Indiana to the city of Chicago. However, this early pipeline was very rudimentary, and was not very efficient at transporting natural gas. It wasn't until the 1920's that any significant effort was put into building a pipeline infrastructure. However, it wasn't until after the World War II that welding techniques, pipe rolling, and metallurgical advances allowed for the construction of reliable pipelines. This post-war pipeline construction boom lasted well into the 60's, and allowed for the construction of thousands of miles of pipeline in America.
Once the transportation of natural gas was possible, new uses for natural gas were discovered. These included using natural gas to heat homes and operate appliances such as water heaters and oven ranges. Industry began to use natural gas in manufacturing and processing plants. Also, natural gas was used to heat boilers used to generate electricity. The transportation infrastructure had made natural gas easy to obtain, and it was becoming an increasingly popular form of energy
Source
NaturalGas.org
Before there was an understanding of what natural gas was, it posed somewhat of a mystery to man. Sometimes, such things as lightning strikes would ignite natural gas that was escaping from under the earth's crust. This would create a fire coming from the earth, burning the natural gas as it seeped out from underground. These fires puzzled most early civilizations, and were the root of much myth and superstition. One of the most famous of these types of flames was found in ancient Greece, on Mount Parnassus approximately 1,000 B.C. A goat herdsman came across what looked like a 'burning spring', a flame rising from a fissure in the rock. The Greeks, believing it to be of divine origin, built a temple on the flame. This temple housed a priestess who was known as the Oracle of Delphi, giving out prophecies she claimed were inspired by the flame.
These types of springs became prominent in the religions of India, Greece, and Persia. Unable to explain where these fires came from, they were often regarded as divine, or supernatural. It wasn't until about 500 B.C. that the Chinese discovered the potential to use these fires to their advantage. Finding places where gas was seeping to the surface, the Chinese formed crude pipelines out of bamboo shoots to transport the gas, where it was used to boil sea water, separating the salt and making it drinkable.
Britain was the first country to commercialize the use of natural gas. Around 1785, natural gas produced from coal was used to light houses, as well as streetlights.
The Oracle at Delphi, Greece
Manufactured natural gas of this type (as opposed to naturally occurring gas) was first brought to the United States in 1816, when it was used to light the streets of Baltimore, Maryland. However, this manufactured gas was much less efficient, and less environmentally friendly, than modern natural gas that comes from underground.
Naturally occurring natural gas was discovered and identified in America as early as 1626, when French explorers discovered natives igniting gases that were seeping into and around Lake Erie. The American natural gas industry got its beginnings in this area. In 1859, Colonel Edwin Drake (a former railroad conductor who adopted the title 'Colonel' to impress the townspeople) dug the first well. Drake hit oil and natural gas at 69 feet below the surface of the earth.
A Reconstruction of 'Colonel' Drake's First Well in Titusville, Pa
Most in the industry characterise this well as the beginning of the natural gas industry in America. A two-inch diameter pipeline was built, running 5 and ½ miles from the well to the village of Titusville, Pennsylvania. The construction of this pipeline proved that natural gas could be brought safely and relatively easily from its underground source to be used for practical purposes.
In 1821, the first well specifically intended to obtain natural gas was dug in Fredonia, New York, by William Hart. After noticing gas bubbles rising to the surface of a creek, Hart dug a 27 foot well to try and obtain a larger flow of gas to the surface. Hart is regarded by many as the 'father of natural gas' in America. Expanding on Hart's work, the Fredonia Gas Light Company was eventually formed, becoming being the first American natural gas company.
A Natural Gas Streetlight
During most of the 19th century, natural gas was used almost exclusively as a source of light. Without a pipeline infrastructure, it was difficult to transport the gas very far, or into homes to be used for heating or cooking. Most of the natural gas produced in this era was manufactured from coal, as opposed to transported from a well. Near the end of the 19th century, with the rise of electricity, natural gas lights were converted to electric lights. This led producers of natural gas to look for new uses for their product.
In 1885, Robert Bunsen invented what is now known as the Bunsen burner. He managed to create a device that mixed natural gas with air in the right proportions, creating a flame that could be safely used for cooking and heating. The invention of the Bunsen burner opened up new opportunities for the use of natural gas in America, and throughout the world. The invention of temperature-regulating thermostatic devices allowed for better use of the heating potential of natural gas, allowing the temperature of the flame to be adjusted and monitored.
Without any way to transport it effectively, natural gas discovered pre-WWII was usually just allowed to vent into the atmosphere, or burnt, when found alongside coal and oil, or simply left in the ground when found alone.
One of the first lengthy pipelines was constructed in 1891. This pipeline was 120 miles long, and carried natural gas from wells in central Indiana to the city of Chicago. However, this early pipeline was very rudimentary, and was not very efficient at transporting natural gas. It wasn't until the 1920's that any significant effort was put into building a pipeline infrastructure. However, it wasn't until after the World War II that welding techniques, pipe rolling, and metallurgical advances allowed for the construction of reliable pipelines. This post-war pipeline construction boom lasted well into the 60's, and allowed for the construction of thousands of miles of pipeline in America.
Once the transportation of natural gas was possible, new uses for natural gas were discovered. These included using natural gas to heat homes and operate appliances such as water heaters and oven ranges. Industry began to use natural gas in manufacturing and processing plants. Also, natural gas was used to heat boilers used to generate electricity. The transportation infrastructure had made natural gas easy to obtain, and it was becoming an increasingly popular form of energy
Source
NaturalGas.org
Background of natural gas
Natural Gas is a vital component of the world's supply of energy. It is one of the cleanest, safest, and most useful of all energy sources. Despite its importance, however, there are many misconceptions about natural gas. For instance, the word 'gas' itself has a variety of different uses, and meanings. When we fuel our car, we put 'gas' in it. However, the gasoline that goes into your vehicle, while a fossil fuel itself, is very different from natural gas. The 'gas' in the common barbecue is actually propane, which, while closely associated and commonly found in natural gas, is not really natural gas itself. While commonly grouped in with other fossil fuels and sources of energy, there are many characteristics of natural gas that make it unique. Below is a bit of background information about natural gas, what exactly it is, how it is formed, and how it is found in nature.
What is Natural Gas?
Natural gas, in itself, might be considered a very uninteresting gas - it is colorless, shapeless, and odorless in its pure form. Quite uninteresting - except that natural gas is combustible, and when burned it gives off a great deal of energy. Unlike other fossil fuels, however, natural gas is clean burning and emits lower levels of potentially harmful byproducts into the air. We require energy constantly, to heat our homes, cook our food, and generate our electricity. It is this need for energy that has elevated natural gas to such a level of importance in our society, and in our lives.
Natural gas is a combustible mixture of hydrocarbon gases. While natural gas is formed primarily of methane, it can also include ethane, propane, butane and pentane. The composition of natural gas can vary widely, but below is a chart outlining the typical makeup of natural gas before it is refined.
Typical Composition of Natural Gas
Methane CH4 70-90%
Ethane C2H6 0-20%
Propane C3H8
Butane C4H10
Carbon Dioxide CO2 0-8%
Oxygen O2 0-0.2%
Nitrogen N2 0-5%
Hydrogen sulphide H2S 0-5%
Rare gases A, He, Ne, Xe trace
In its purest form, such as the natural gas that is delivered to your home, it is almost pure methane. Methane is a molecule made up of one carbon atom and four hydrogen atoms, and is referred to as CH4.
Ethane, propane, and the other hydrocarbons commonly associated with natural gas have slightly different chemical formulas, which can be seen here. For a closer look into the combustion of methane, click here.
A Methane molecule, CH4
Source: USGS
Natural gas is considered 'dry' when it is almost pure methane, having had most of the other commonly associated hydrocarbons removed. When other hydrocarbons are present, the natural gas is 'wet'.
Natural gas has many uses, residentially, commercially, and industrially. For more information on the multiple uses of natural gas, click here. Found in reservoirs underneath the earth, natural gas is commonly associated with oil deposits. Production companies search for evidence of these reservoirs by using sophisticated technology that helps to find the location of the natural gas, and drill wells in the earth where it is likely to be found. To learn more about the new technologies and their environmental impact, click here. Once brought from underground, the natural gas is refined to remove impurities like water, other gases, sand, and other compounds. Some hydrocarbons are removed and sold separately, including propane and butane. Other impurities are also removed, like hydrogen sulfide (the refining of which can produce sulfur, which is then also sold separately). After refining, the clean natural gas is transmitted through a network of pipelines, thousands of miles of which exist in the United States alone. From these pipelines, natural gas is delivered to its point of use. For more information on how natural gas gets from underneath the ground to its final destination, click here.
Natural gas can be measured in a number of different ways. As a gas, it can be measured by the volume it takes up at normal temperatures and pressures, commonly expressed in cubic feet. Production and distribution companies commonly measure natural gas in thousands of cubic feet (Mcf), millions of cubic feet (MMcf), or trillions of cubic feet (Tcf). While measuring by volume is useful, natural gas can also be measured as a source of energy. Like other forms of energy, natural gas is commonly measured and expressed in British thermal units (Btu). One Btu is the amount of natural gas that will produce enough energy to heat one pound of water by one degree at normal pressure. To give an idea, one cubic foot of natural gas contains about 1,027 Btus. When natural gas is delivered to a residence, it is measured by the gas utility in 'therms' for billing purposes. A therm is equivalent to 100,000 Btu's, or just over 97 cubic feet, of natural gas.
The Formation of Natural Gas
Natural gas is a fossil fuel. Like oil and coal, this means that it is, essentially, the remains of plants and animals and microorganisms that lived millions and millions of years ago. But how do these once living organisms become an inanimate mixture of gases?
There are many different theories as to the origins of fossil fuels. The most widely accepted theory says that fossil fuels are formed when organic matter (such as the remains of a plant or animal) is compressed under the earth, at very high pressure for a very long time. This is referred to as thermogenic methane. Similar to the formation of oil, thermogenic methane is formed from organic particles that are covered in mud and other sediment. Over time, more and more sediment and mud and other debris are piled on top of the organic matter. This sediment and debris puts a great deal of pressure on the organic matter, which compresses it. This compression, combined with high temperatures found deep underneath the earth, break down the carbon bonds in the organic matter. As one gets deeper and deeper under the earths crust, the temperature gets higher and higher. At low temperatures (shallower deposits), more oil is produced relative to natural gas. At higher temperatures, however, more natural gas is created, as opposed to oil. That is why natural gas is usually associated with oil in deposits that are 1 to 2 miles below the earth's crust. Deeper deposits, very far underground, usually contain primarily natural gas, and in many cases, pure methane.
Natural gas can also be formed through the transformation of organic matter by tiny microorganisms. This type of methane is referred to as biogenic methane. Methanogens, tiny methane producing microorganisms, chemically break down organic matter to produce methane. These microorganisms are commonly found in areas near the surface of the earth that are void of oxygen. These microorganisms also live in the intestines of most animals, including humans. Formation of methane in this manner usually takes place close to the surface of the earth, and the methane produced is usually lost into the atmosphere. In certain circumstances, however, this methane can be trapped underground, recoverable as natural gas. An example of biogenic methane is landfill gas. Waste-containing landfills produce a relatively large amount of natural gas, from the decomposition of the waste materials that they contain. New technologies are allowing this gas to be harvested and used to add to the supply of natural gas.
A third way in which methane (and natural gas) may be formed is through abiogenic processes. Extremely deep under the earth's crust, there exist hydrogen-rich gases and carbon molecules. As these gases gradually rise towards the surface of the earth, they may interact with minerals that also exist underground, in the absence of oxygen. This interaction may result in a reaction, forming elements and compounds that are found in the atmosphere (including nitrogen, oxygen, carbon dioxide, argon, and water). If these gases are under very high pressure as they move towards the surface of the earth, they are likely to form methane deposits, similar to thermogenic methane.
Natural Gas Under the Earth
Although there are several ways that methane, and thus natural gas, may be formed, it is usually found underneath the surface of the earth. As natural gas has a low density, once formed it will rise towards the surface of the earth through loose, shale type rock and other material. Most of this methane will simply rise to the surface and dissipate into the air. However, a great deal of this methane will rise up into geological formations that 'trap' the gas under the ground. These formations are made up of layers of porous, sedimentary rock (kind of like a sponge, that soaks up and contains the gas), with a denser, impermeable layer of rock on top. This impermeable rock traps the natural gas under the ground. If these formations are large enough, they can trap a great deal of natural gas underground, in what is known as a reservoir. There are a number of different types of these formations, but the most common is created when the impermeable sedimentary rock forms a 'dome' shape, like an umbrella that catches all of the natural gas that is floating to the surface. There are a number of ways that this sort of 'dome' may be formed. For instance, faults are a common location for oil and natural gas deposits to exist. A fault occurs when the normal sedimentary layers sort of 'split' vertically, so that impermeable rock shifts down to trap natural gas in the more permeable limestone or sandstone layers. Essentially, the geological formation which layers impermeable rock over more porous, oil and gas rich sediment, has the potential to form a reservoir. The picture below shows how natural gas and oil can be trapped under impermeable sedimentary rock, in what is known as an anticlinal formation. To successfully bring these fossil fuels to the surface, a hole must be drilled through the impermeable rock to release the fossil fuels under pressure. Note that in reservoirs that contain oil and gas, the gas, being the least dense, is found closest to the surface, with the oil beneath it, typically followed by a certain amount of water.
With natural gas trapped under the earth in this fashion, it can be recovered by drilling a hole through the impermeable rock. Gas in these reservoirs is typically under pressure, allowing it to escape from the reservoir on its own.
Source
NaturalGas.org
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Wednesday, June 30, 2010
Well Completion
Once a natural gas or oil well is drilled, and it has been verified that commercially viable quantities of natural gas are present for extraction, the well must be 'completed' to allow for the flow of petroleum or natural gas out of the formation and up to the surface. This process includes strengthening the well hole with casing, evaluating the pressure and temperature of the formation, and then installing the proper equipment to ensure an efficient flow of natural gas out of the well.
There are three main types of conventional natural gas wells. Since oil is commonly associated with natural gas deposits, a certain amount of natural gas may be obtained from wells that were drilled primarily for oil production. These are known as oil wells. In some cases, this "associated" natural gas is used to help in the production of oil, by providing pressure in the formation for the oils extraction. The associated natural gas may also exist in large enough quantities to allow its extraction along with the oil. Natural gas wells are wells drilled specifically for natural gas, and contain little or no oil.
Condensate wells are wells that contain natural gas, as well as a liquid condensate. This condensate is a liquid hydrocarbon mixture that is often separated from the natural gas either at the wellhead, or during the processing of the natural gas. Depending on the type of well that is being drilled, completion may differ slightly. It is important to remember that natural gas, being lighter than air, will naturally rise to the surface of a well. Because of this, in many natural gas and condensate wells, lifting equipment and well treatment are not necessary.
Completing a well consists of a number of steps; installing the well casing, completing the well, installing the wellhead, and installing lifting equipment or treating the formation should that be required. Click on the links below to learn about these aspects of the well completion process:
Well Casing
Installing well casing is an important part of the drilling and completion process. Well casing consists of a series of metal tubes installed in the freshly drilled hole. Casing serves to strengthen the sides of the well hole, ensure that no oil or natural gas seeps out of the well hole as it is brought to the surface, and to keep other fluids or gases from seeping into the formation through the well. A good deal of planning is necessary to ensure that the proper casing for each well is installed. Types of casing used depend on the subsurface characteristics of the well, including the diameter of the well (which is dependent on the size of the drill bit used) and the pressures and temperatures experienced throughout the well. In most wells, the diameter of the well hole decreases the deeper it is drilled, leading to a type of conical shape that must be taken into account when installing casing. To review the drilling of a natural gas well and the history of drilling practices, including casing, click here.
There are five different types of well casing. They include:
Conductor casing is installed first, usually prior to the arrival of the drilling rig. The hole for conductor casing is often drilled with a small auger drill, mounted on the back of a truck. Conductor casing, which is usually no more than 20 to 50 feet long, is installed to prevent the top of the well from caving in and to help in the process of circulating the drilling fluid up from the bottom of the well. Onshore, this casing is usually 16 to 20 inches in diameter while offshore casing usually measures 30 to 42 inches. The conductor casing is cemented into place before drilling begins.
Surface Casing
Surface casing is the next type of casing to be installed. It can be anywhere from a few hundred to 2,000 feet long, and is smaller in diameter than the conductor casing. When installed, the surface casing fits inside the top of the conductor casing. The primary purpose of surface casing is to protect fresh water deposits near the surface of the well from being contaminated by leaking hydrocarbons or salt water from deeper underground. It also serves as a conduit for drilling mud returning to the surface, and helps protect the drill hole from being damaged during drilling. Surface casing, like conductor casing, is also cemented into place. Regulations often dictate the thickness of the cement to be used, to ensure that there is little possibility of freshwater contamination.
Intermediate Casing
Intermediate casing is usually the longest section of casing found in a well. The primary purpose of intermediate casing is to minimize the hazards that come along with subsurface formations that may affect the well. These include abnormal underground pressure zones, underground shales, and formations that might otherwise contaminated the well, such as underground salt-water deposits. In many instances, even though there may be no evidence of an unusual underground formation, intermediate casing is run as insurance against the possibility of such a formation affecting the well. These intermediate casing areas may also be cemented into place for added protection.
Liner Strings
Liner strings are sometimes used instead of intermediate casing. Liner strings are commonly run from the bottom of another type of casing to the open well area. However, liner strings are usually just attached to the previous casing with 'hangers', instead of being cemented into place. This type of casing is thus less permanent than intermediate casing.
Production Casing
Production casing, alternatively called the 'oil string' or 'long string', is installed last and is the deepest section of casing in a well. This is the casing that provides a conduit from the surface of the well to the petroleum producing formation. The size of the production casing depends on a number of considerations, including the lifting equipment to be used, the number of completions required, and the possibility of deepening the well at a later time. For example, if it is expected that the well will be deepened at a later date, then the production casing must be wide enough to allow the passage of a drill bit later on.
Well casing is a very important part of the completed well. In addition to strengthening the well hole, it also provides a conduit to allow hydrocarbons to be extracted without intermingling with other fluids and formations found underground. It is also instrumental in preventing blowouts, allowing the formation to be 'sealed' from the top should dangerous pressure levels be reached. For more technical information on blowouts and their prevention, click here. Once the casing has been set, and in most cases cemented into place, proper lifting equipment is installed to bring the hydrocarbons from the formation to the surface. Once the casing is installed, tubing is inserted inside the casing, from the opening well at the top, to the formation at the bottom. The hydrocarbons that are extracted run up this tubing to the surface. This tubing may also be attached to pumping systems for more efficient extraction, should that be necessary.
Completion
Well completion commonly refers to the process of finishing a well so that it is ready to produce oil or natural gas. In essence, completion consists of deciding on the characteristics of the intake portion of the well in the targeted hydrocarbon formation. There are a number of types of completions, including:
Open Hole Completion
Open hole completions are the most basic type and are only used in very competent formations, which are unlikely to cave in. An open hole completion consists of simply running the casing directly down into the formation, leaving the end of the piping open, without any other protective filter. Very often, this type of completion is used on formations that have been treated with hydraulic of acid fracturing.
Conventional Perforated Completion
Conventional perforated completions consist of production casing being run through the formation. The sides of this casing are perforated, with tiny holes along the sides facing the formation, which allows for the flow of hydrocarbons into the well hole, but still provides a suitable amount of support and protection for the well hole. The process of actually perforating the casing involves the use of specialized equipment designed to make tiny holes through the casing, cementing, and any other barrier between the formation and the open well. In the past, 'bullet perforators' were used, which were essentially small guns lowered into the well. The guns, when fired from the surface, sent off small bullets that penetrated the casing and cement. Today, 'jet perforating' is preferred. This consists of small, electrically ignited charges, lowered into the well. When ignited, these charges poke tiny holes through to the formation, in the same manner as bullet perforating.
Sand Exclusion Completion
Sand exclusion completions are designed for production in an area that contains a large amount of loose sand. These completions are designed to allow for the flow of natural gas and oil into the well, but at the same time prevent sand from entering the well. Sand inside the well hole can cause many complications, including erosion of casing and other equipment. The most common method of keeping sand out of the well hole are screening, or filtering systems. This includes analyzing the sand experienced in the formation and installing a screen or filter to keep sand particles out. This filter may either be a type of screen hung inside the casing, or adding a layer of specially sized gravel outside the casing to filter out the sand. Both of these types of sand barriers can be used in open hole and perforated completions.
Permanent Completion
Permanent completions are those in which the completion, and wellhead, are assembled and installed only once. Installing the casing, cementing, perforating, and other completion work is done with small diameter tools to ensure the permanent nature of the completion. Completing a well in this manner can lead to significant cost savings compared to other types.
Multiple Zone Completion
Multiple zone completion is the practice of completing a well such that hydrocarbons from two or more formations may be produced simultaneously, without mixing with each other. For example, a well may be drilled that passes through a number of formations on its way deeper underground, or alternately, it may be efficient in a horizontal well to add multiple completions to drain the formation most effectively. Although it is common to separate multiple completions so that the fluids from the different formations do not intermingle, the complexity of achieving complete separation is often a barrier. In some instances, the different formations being drilled are close enough in nature to allow fluids to intermingle in the well hole. When it is necessary to separate different completions, hard rubber 'packing' instruments are used to maintain separation.
Drainhole Completion
Drainhole completions are a form of horizontal or slant drilling. This type of completion consists of drilling out horizontally into the formation from a vertical well, essentially providing a 'drain' for the hydrocarbons to run down into the well. In certain formations, drilling a drainhole completion may allow for more efficient and balanced extraction of the targeted hydrocarbons. These completions are more commonly associated with oil wells than with natural gas wells.
The Wellhead
The wellhead consists of the pieces of equipment mounted at the opening of the well to regulate and monitor the extraction of hydrocarbons from the underground formation. It also prevents leaking of oil or natural gas out of the well, and prevents blowouts due to high pressure formations. Formations that are under high pressure typically require wellheads that can withstand a great deal of upward pressure from the escaping gases and liquids. These wellheads must be able to withstand pressures of up to 20,000 psi (pounds per square inch). The wellhead consists of three components: the casing head, the tubing head, and the 'christmas tree'.
The casing head consists of heavy fittings that provide a seal between the casing and the surface. The casing head also serves to support the entire length of casing that is run all the way down the well. This piece of equipment typically contains a gripping mechanism that ensures a tight seal between the head and the casing itself.
The tubing head is much like the casing head. It provides a seal between the tubing, which is run inside the casing, and the surface. Like the casing head, the tubing head is designed to support the entire length of the casing, as well as provide connections at the surface, which allow the flow of fluids out of the well to be controlled.
The 'christmas tree' is the piece of equipment that fits atop the casing and tubing heads, and contains tubes and valves that serve to control the flow of hydrocarbons and other fluids out of the well. It commonly contains many branches and is shaped somewhat like a tree, thus its name, christmas tree. The christmas tree is the most visible part of a producing well, and allows for the surface monitoring and regulation of the production of hydrocarbons from a producing well.
Lifting and Well Treatment
Once the well is completed, it may begin to produce natural gas. In some instances, the hydrocarbons that exist in pressurized formations will naturally rise up through the well to the surface. This is most commonly the case with natural gas. Since natural gas is lighter than air, once a conduit to the surface is opened, the pressurized gas will rise to the surface with little or no interference. This is most common for formations containing natural gas alone, or with a light condensate. In these scenarios, once the christmas tree is installed, the natural gas will flow to the surface on its own.
In order to more fully understand the nature of the well, a potential test is typically run in the early days of production. This test allows well engineers to determine the maximum amount of natural gas that the well can produce in a 24 hour period. From this, and other knowledge of the formation, the engineer may make an estimation on what the MER, or 'most efficient recovery rate' will be. The MER is the rate at which the greatest amount of natural gas may be extracted without harming the formation itself. Another important aspect of producing wells is the 'decline rate'. When a well is first drilled, the formation is under pressure and produces natural gas at a very high rate. However, as more and more natural gas is extracted from the formation, the production rate of the well decreases. This is known as the decline rate. Certain techniques, including lifting equipment and well stimulation, can increase the production rate of a well.
In some natural gas wells, and oil wells that have associated natural gas, it is more difficult to ensure an efficient flow of hydrocarbons up the well. The underground formation may be very 'tight', making the movement of petroleum through the formation and up the well a very slow and inefficient process. In these cases, lifting equipment or well treatment is required.
Lifting equipment consists of a variety of specialized equipment used to help 'lift' petroleum out of a formation. This is most commonly used to extract oil from a formation. Because oil is found as a viscous liquid, it takes some coaxing to extract it from underground. Various types of lifting equipment are available, but the most common lifting method is known as 'rod pumping'. Rod pumping is powered by a surface pump that moves a cable and rod up and down in the well, providing the lifting pressure required to bring the oil to the surface. The most common type of cable rod lifting equipment is the 'horse head' or conventional beam pump. These pumps are recognizable by the distinctive shape of the cable feeding fixture, which resembles a horse's head.
Well Treatment
Well treatment is another method of ensuring the efficient flow of hydrocarbons out of a formation. Essentially, this type of well stimulation consists of injecting acid, water, or gases into the well to open up the formation and allow the petroleum to flow through the formation more easily. Acidizing a well consists of injecting acid (usually hydrochloric acid) into the well. In limestone or carbonate formations, the acid dissolves portions of the rock in the formation, opening up existing spaces to allow for the flow of petroleum. Fracturing consists of injecting a fluid into the well, the pressure of which 'cracks' or opens up fractures already present in the formation. In addition to the fluid being injected, 'propping agents' are also used. These propping agents can consist of sand, glass beads, epoxy, or silica sand, and serve to prop open the newly widened fissures in the formation. Hydraulic fracturing involves the injection of water into the formation, while CO2 fracturing uses gaseous carbon dioxide. Fracturing, acidizing, and lifting equipment may all be used on the same well to increase permeability.
These techniques are mostly applicable to oil wells, but have also been used to increase the extraction rate for gas wells. Because it is a low-density gas under pressure, the completion of natural gas wells usually requires little more than the installation of casing, tubing, and the wellhead. Unlike oil, natural gas is much easier to extract from an underground formation. However, as deeper and less conventional natural gas wells are drilled, it is becoming more common to use stimulation techniques on gas wells.
Source
NaturalGas.org
There are three main types of conventional natural gas wells. Since oil is commonly associated with natural gas deposits, a certain amount of natural gas may be obtained from wells that were drilled primarily for oil production. These are known as oil wells. In some cases, this "associated" natural gas is used to help in the production of oil, by providing pressure in the formation for the oils extraction. The associated natural gas may also exist in large enough quantities to allow its extraction along with the oil. Natural gas wells are wells drilled specifically for natural gas, and contain little or no oil.
Condensate wells are wells that contain natural gas, as well as a liquid condensate. This condensate is a liquid hydrocarbon mixture that is often separated from the natural gas either at the wellhead, or during the processing of the natural gas. Depending on the type of well that is being drilled, completion may differ slightly. It is important to remember that natural gas, being lighter than air, will naturally rise to the surface of a well. Because of this, in many natural gas and condensate wells, lifting equipment and well treatment are not necessary.
Completing a well consists of a number of steps; installing the well casing, completing the well, installing the wellhead, and installing lifting equipment or treating the formation should that be required. Click on the links below to learn about these aspects of the well completion process:
Well Casing
Installing well casing is an important part of the drilling and completion process. Well casing consists of a series of metal tubes installed in the freshly drilled hole. Casing serves to strengthen the sides of the well hole, ensure that no oil or natural gas seeps out of the well hole as it is brought to the surface, and to keep other fluids or gases from seeping into the formation through the well. A good deal of planning is necessary to ensure that the proper casing for each well is installed. Types of casing used depend on the subsurface characteristics of the well, including the diameter of the well (which is dependent on the size of the drill bit used) and the pressures and temperatures experienced throughout the well. In most wells, the diameter of the well hole decreases the deeper it is drilled, leading to a type of conical shape that must be taken into account when installing casing. To review the drilling of a natural gas well and the history of drilling practices, including casing, click here.
There are five different types of well casing. They include:
- Conductor Casing
- Surface Casing
- Intermediate Casing
- Liner String
- Production Casing
Conductor casing is installed first, usually prior to the arrival of the drilling rig. The hole for conductor casing is often drilled with a small auger drill, mounted on the back of a truck. Conductor casing, which is usually no more than 20 to 50 feet long, is installed to prevent the top of the well from caving in and to help in the process of circulating the drilling fluid up from the bottom of the well. Onshore, this casing is usually 16 to 20 inches in diameter while offshore casing usually measures 30 to 42 inches. The conductor casing is cemented into place before drilling begins.
| A Small Auger Drill |
| Source: USGS |
Surface casing is the next type of casing to be installed. It can be anywhere from a few hundred to 2,000 feet long, and is smaller in diameter than the conductor casing. When installed, the surface casing fits inside the top of the conductor casing. The primary purpose of surface casing is to protect fresh water deposits near the surface of the well from being contaminated by leaking hydrocarbons or salt water from deeper underground. It also serves as a conduit for drilling mud returning to the surface, and helps protect the drill hole from being damaged during drilling. Surface casing, like conductor casing, is also cemented into place. Regulations often dictate the thickness of the cement to be used, to ensure that there is little possibility of freshwater contamination.
Intermediate Casing
Intermediate casing is usually the longest section of casing found in a well. The primary purpose of intermediate casing is to minimize the hazards that come along with subsurface formations that may affect the well. These include abnormal underground pressure zones, underground shales, and formations that might otherwise contaminated the well, such as underground salt-water deposits. In many instances, even though there may be no evidence of an unusual underground formation, intermediate casing is run as insurance against the possibility of such a formation affecting the well. These intermediate casing areas may also be cemented into place for added protection.
Liner Strings
Liner strings are sometimes used instead of intermediate casing. Liner strings are commonly run from the bottom of another type of casing to the open well area. However, liner strings are usually just attached to the previous casing with 'hangers', instead of being cemented into place. This type of casing is thus less permanent than intermediate casing.
Production Casing
Production casing, alternatively called the 'oil string' or 'long string', is installed last and is the deepest section of casing in a well. This is the casing that provides a conduit from the surface of the well to the petroleum producing formation. The size of the production casing depends on a number of considerations, including the lifting equipment to be used, the number of completions required, and the possibility of deepening the well at a later time. For example, if it is expected that the well will be deepened at a later date, then the production casing must be wide enough to allow the passage of a drill bit later on.
| Installing Well Casing |
| Source: ChevronTexaco Corporation |
Completion
Well completion commonly refers to the process of finishing a well so that it is ready to produce oil or natural gas. In essence, completion consists of deciding on the characteristics of the intake portion of the well in the targeted hydrocarbon formation. There are a number of types of completions, including:
- Open Hole Completion
- Conventional Perforated Completion
- Sand Exclusion Completion
- Permanent Completion
- Multiple Zone Completion
- Drainhole Completion
Open Hole Completion
Open hole completions are the most basic type and are only used in very competent formations, which are unlikely to cave in. An open hole completion consists of simply running the casing directly down into the formation, leaving the end of the piping open, without any other protective filter. Very often, this type of completion is used on formations that have been treated with hydraulic of acid fracturing.
Conventional Perforated Completion
Conventional perforated completions consist of production casing being run through the formation. The sides of this casing are perforated, with tiny holes along the sides facing the formation, which allows for the flow of hydrocarbons into the well hole, but still provides a suitable amount of support and protection for the well hole. The process of actually perforating the casing involves the use of specialized equipment designed to make tiny holes through the casing, cementing, and any other barrier between the formation and the open well. In the past, 'bullet perforators' were used, which were essentially small guns lowered into the well. The guns, when fired from the surface, sent off small bullets that penetrated the casing and cement. Today, 'jet perforating' is preferred. This consists of small, electrically ignited charges, lowered into the well. When ignited, these charges poke tiny holes through to the formation, in the same manner as bullet perforating.
Sand Exclusion Completion
Sand exclusion completions are designed for production in an area that contains a large amount of loose sand. These completions are designed to allow for the flow of natural gas and oil into the well, but at the same time prevent sand from entering the well. Sand inside the well hole can cause many complications, including erosion of casing and other equipment. The most common method of keeping sand out of the well hole are screening, or filtering systems. This includes analyzing the sand experienced in the formation and installing a screen or filter to keep sand particles out. This filter may either be a type of screen hung inside the casing, or adding a layer of specially sized gravel outside the casing to filter out the sand. Both of these types of sand barriers can be used in open hole and perforated completions.
Permanent Completion
Permanent completions are those in which the completion, and wellhead, are assembled and installed only once. Installing the casing, cementing, perforating, and other completion work is done with small diameter tools to ensure the permanent nature of the completion. Completing a well in this manner can lead to significant cost savings compared to other types.
Multiple Zone Completion
Multiple zone completion is the practice of completing a well such that hydrocarbons from two or more formations may be produced simultaneously, without mixing with each other. For example, a well may be drilled that passes through a number of formations on its way deeper underground, or alternately, it may be efficient in a horizontal well to add multiple completions to drain the formation most effectively. Although it is common to separate multiple completions so that the fluids from the different formations do not intermingle, the complexity of achieving complete separation is often a barrier. In some instances, the different formations being drilled are close enough in nature to allow fluids to intermingle in the well hole. When it is necessary to separate different completions, hard rubber 'packing' instruments are used to maintain separation.
Drainhole Completion
Drainhole completions are a form of horizontal or slant drilling. This type of completion consists of drilling out horizontally into the formation from a vertical well, essentially providing a 'drain' for the hydrocarbons to run down into the well. In certain formations, drilling a drainhole completion may allow for more efficient and balanced extraction of the targeted hydrocarbons. These completions are more commonly associated with oil wells than with natural gas wells.
The Wellhead
| A Wellhead |
| Source: NETL - DOE |
The casing head consists of heavy fittings that provide a seal between the casing and the surface. The casing head also serves to support the entire length of casing that is run all the way down the well. This piece of equipment typically contains a gripping mechanism that ensures a tight seal between the head and the casing itself.
| The 'Christmas Tree' |
| Source: NGSA |
The 'christmas tree' is the piece of equipment that fits atop the casing and tubing heads, and contains tubes and valves that serve to control the flow of hydrocarbons and other fluids out of the well. It commonly contains many branches and is shaped somewhat like a tree, thus its name, christmas tree. The christmas tree is the most visible part of a producing well, and allows for the surface monitoring and regulation of the production of hydrocarbons from a producing well.
Lifting and Well Treatment
Once the well is completed, it may begin to produce natural gas. In some instances, the hydrocarbons that exist in pressurized formations will naturally rise up through the well to the surface. This is most commonly the case with natural gas. Since natural gas is lighter than air, once a conduit to the surface is opened, the pressurized gas will rise to the surface with little or no interference. This is most common for formations containing natural gas alone, or with a light condensate. In these scenarios, once the christmas tree is installed, the natural gas will flow to the surface on its own.
In order to more fully understand the nature of the well, a potential test is typically run in the early days of production. This test allows well engineers to determine the maximum amount of natural gas that the well can produce in a 24 hour period. From this, and other knowledge of the formation, the engineer may make an estimation on what the MER, or 'most efficient recovery rate' will be. The MER is the rate at which the greatest amount of natural gas may be extracted without harming the formation itself. Another important aspect of producing wells is the 'decline rate'. When a well is first drilled, the formation is under pressure and produces natural gas at a very high rate. However, as more and more natural gas is extracted from the formation, the production rate of the well decreases. This is known as the decline rate. Certain techniques, including lifting equipment and well stimulation, can increase the production rate of a well.
| A Horse Head Pump |
| Source: ChevronTexaco Corporation |
Lifting equipment consists of a variety of specialized equipment used to help 'lift' petroleum out of a formation. This is most commonly used to extract oil from a formation. Because oil is found as a viscous liquid, it takes some coaxing to extract it from underground. Various types of lifting equipment are available, but the most common lifting method is known as 'rod pumping'. Rod pumping is powered by a surface pump that moves a cable and rod up and down in the well, providing the lifting pressure required to bring the oil to the surface. The most common type of cable rod lifting equipment is the 'horse head' or conventional beam pump. These pumps are recognizable by the distinctive shape of the cable feeding fixture, which resembles a horse's head.
Well Treatment
Well treatment is another method of ensuring the efficient flow of hydrocarbons out of a formation. Essentially, this type of well stimulation consists of injecting acid, water, or gases into the well to open up the formation and allow the petroleum to flow through the formation more easily. Acidizing a well consists of injecting acid (usually hydrochloric acid) into the well. In limestone or carbonate formations, the acid dissolves portions of the rock in the formation, opening up existing spaces to allow for the flow of petroleum. Fracturing consists of injecting a fluid into the well, the pressure of which 'cracks' or opens up fractures already present in the formation. In addition to the fluid being injected, 'propping agents' are also used. These propping agents can consist of sand, glass beads, epoxy, or silica sand, and serve to prop open the newly widened fissures in the formation. Hydraulic fracturing involves the injection of water into the formation, while CO2 fracturing uses gaseous carbon dioxide. Fracturing, acidizing, and lifting equipment may all be used on the same well to increase permeability.
These techniques are mostly applicable to oil wells, but have also been used to increase the extraction rate for gas wells. Because it is a low-density gas under pressure, the completion of natural gas wells usually requires little more than the installation of casing, tubing, and the wellhead. Unlike oil, natural gas is much easier to extract from an underground formation. However, as deeper and less conventional natural gas wells are drilled, it is becoming more common to use stimulation techniques on gas wells.
Source
NaturalGas.org
Labels:
completion,
gas well completion,
lifting and well treatment,
natural gas,
oil well,
the wellhead,
well casing,
well completion,
well treatment,
wellhead
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